Design and application of large diameter casing lowering device for high level drilling of complex roof
-
摘要:
针对煤矿井下复杂顶板高位钻孔穿越破碎层位段下放大直径套管过程中施工效率低、人工劳动强度大等问题,设计了大直径套管下放装置。介绍了大直径套管下放装置的方案制定,详细叙述了前内撑组件、后内撑组件和缸体、卡瓦等关键零部件的设计过程,并简述了利用钻机进行套管下放的工艺步骤。现场工业性试验过程中,向倾角为17°的4个定向钻孔内累计下入直径为ϕ245 mm长度为1.5 m的套管68根,共计102 m;大直径套管下放装置动作灵敏,性能可靠,满足了复杂顶板高位钻孔机械化下放大直径套管的功能需求。
Abstract:Aiming at the problems such as low construction efficiency and high labor intensity in the process of lowering large diameter casing through the broken stratum of complex roof high level drilling in coal mine, a large diameter casing lowering device is designed. This paper introduces the design of large diameter casing lowering device, describes in detail the design process of front inner support assembly, back inner support assembly, cylinder block, slip and other key parts, and describes the technological steps of casing lowering by drilling rig. During the field industrial test, 68 casings with a diameter of ϕ245 mm and a length of 1.5 m were run in 4 directional boreholes with a tilt angle of 17°, totaling 102 m. The large diameter casing lowering device is sensitive and reliable, and can meet the functional requirements of mechanized large diameter casing lowering in complex roof high level drilling.
-
-
[1] 童碧. 复杂顶板高位定向长钻孔全程下筛管技术实践[J]. 煤矿安全,2021,52(9):85−89. TONG Bi. Technical practice of running screen in the whole process for high level directional drilling of complex roof[J]. Safety in Coal Mines, 2021, 52(9): 85−89.
[2] 陶云奇,张帆,吴金刚,等. 以孔代巷区域瓦斯抽采技术体系应用[J]. 煤矿安全,2020,51(12):175−178. TAO Yunqi, ZHANG Fan, WU Jingang, et al. Application of regional gas drainage technology system by borehole instead of tunnel[J]. Safety in Coal Mines, 2020, 51(12): 175−178.
[3] 徐瑞,洪建俊,张杰. 双管定向钻进技术在祁南矿313工作面的应用[J]. 煤矿安全,2021,52(7):121−124. XU Rui, HONG Jianjun, ZHANG Jie. Application of double pipe directional drilling technology in 313 face of Qinan Mine[J]. Safety in Coal Mines, 2021, 52(7): 121−124.
[4] 祝钊. 大孔径套管钻进一次性成孔技术及装置[J]. 煤矿安全,2019,50(4):101−103. ZHU Zhao. One-step hole forming technology and device based on large aperture casing drilling[J]. Safety in Coal Mines, 2019, 50(4): 101−103.
[5] 莫海涛,郝世俊. 大口径井套管安全下放关键技术及应用[J]. 煤矿安全,2021,52(2):121−125. MO Haitao, HAO Shijun. Key technology and application of casing safety in large diameter well[J]. Safety in Coal Mines, 2021, 52(2): 121−125.
[6] 孙新胜,王博,王力,等. 下套管技术在井下定向探放水孔中的应用[J]. 煤矿安全,2019,50(10):154−157. SUN Xinsheng, WANG Bo, WANG Li, et al. Application of casing running technology in directional water exploration and discharge holes in underground coal mine[J]. Safety in Coal Mines, 2019, 50(10): 154−157.
[7] 方俊,谷栓成,石智军,等. 煤矿井下近水平钻孔大直径套管长距离下放技术践[J]. 煤炭科学技术,2019,47(5):71−76. FANG Jun, GU Shuancheng, SHI Zhijun, et al. Long distance running technology of large-diameter casing with near horizontal drilling in underground coal mine[J]. Coal Science and Technology, 2019, 47(5): 71−76.
[8] 刘智,方俊,李泉新,等. 一种穿层钻孔护孔用大直径套管下放装置及方法:CN116220582A[P]. 2023-03-13. [9] 李坤,TING Ren,姚亚峰. 碎软煤层双管定向钻具自动加卸系统关键技术与应用[J]. 煤田地质与勘探,2023,51(4):179−186. LI Kun, TING Ren, YAO Yafeng. Key technology of automatic loading and unloading system for dual-pipe directional drilling rig and its application in soft-fragmentized coal seam[J]. Coal Geology & Exploration, 2023, 51(4): 179−186.
[10] 杨旭,赵建国,王力杰,等. 复杂煤岩层复合强排渣定向钻进工艺及应用[J]. 煤炭工程,2022,54(6):41−45. YANG Xu, ZHAO Jianguo, WANG Lijie, et al. Directional drilling technology for composite strong slag discharge in complex coal and rock strata[J]. Coal Engineering, 2022, 54(6): 41−45.