救援车载钻机平衡调速系动态特性研究

    Study on dynamic characteristics of balance speed regulation system of rescue truck mounted drilling rig

    • 摘要: 平衡阀具有较好的负载保持功能和管路爆裂或严重泄漏阻止移动载荷的失控发生的优点。然而在救援车载钻机给进起拔系统使用时,由于救援车载钻机配套钻具重量大,平衡系统的合理匹配是设计难题。提出了采用平衡调速系统加强制补油系统方案,平衡调速系统实现提升下放速度平稳可控,强制补油可有效防止吸空情况,提高给进系统使用的安全和寿命;通过理论分析过平衡液压系统,建立系统动态模型,基于该模型,动态分析过平衡系统的压力流量特性,重点分析平衡阀参数对给进起拔系统动态特性的影响,并提出了过平衡系统参数匹配方法;通过台架试验对理论分析结果进行验证。结果表明:钻具质量对常规平衡系统输出有较大影响,在钻机给进起拔系统中设置过平衡调速系统,并合理匹配过平衡参数,可实现给进起拔系统的输出稳定性,同时避免吸空及速度失控的问题。

       

      Abstract: The balance valve has the advantages of good load holding function and pipeline burst or serious leakage to prevent the uncontrolled occurrence of moving load. However, when the rescue truck mounted drilling rig is used for the lifting system, due to the large weight of the supporting drilling tools of the rescue drilling rig, the reasonable matching of the balance system is a design problem. In this paper, the scheme of balanced speed regulation system plus forced oil replenishment system is proposed. The balanced speed regulation system realizes the stable and controllable lowering speed. Forced oil replenishment can effectively prevent air suction and improve the safety and service life of the feeding system. The overbalanced hydraulic system is analyzed theoretically, and then the system dynamic model is established. Based on this model, the pressure and flow characteristics of the overbalance system are dynamically analyzed, the influence of the parameters of the balance valve on the dynamic characteristics of the feed and pull-out system is emphatically analyzed, and the parameter matching method of the overbalance system is proposed. The theoretical analysis results are verified by bench test. The results show that the weight of drilling tools has a great impact on the output of the conventional balance system. Setting the over balance speed regulation system in the feed and pull-out system of the drilling rig and reasonably matching the over balance parameters can realize the output stability of the feed and pull-out system and avoid the problems of air suction and out of control of speed.

       

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