随钻水力造穴技术工艺模拟与应用

    Process simulation and application of hydraulic cavitation while drilling technology

    • 摘要: 在提高碎软低透气性煤层瓦斯抽采效率时,传统水力造穴方法需打孔、提钻、下造穴器、提钻再下筛管经行瓦斯抽采;为了解决其工序复杂、危险系数高等问题,进行了Fluent和Ls-dyna仿真模拟;结合现场实验确定了适合碎软煤层的水力冲孔技术参数。结果表明:喷嘴直径2.8 mm的空化喷嘴在破煤能力上有优于普通喷嘴;造穴期间冲孔时间维持在30 min/m,将泵压保持在12~20 MPa区间、转速维持在90~110 r/min区间时破煤效果最佳;累计施工钻孔136个,通过计算可得平均冲煤量1.07 t/m,煤层透气性得到大幅度提高。

       

      Abstract: In improving the efficiency of gas extraction from soft and low permeability coal seams, the traditional hydraulic punching method requires drilling, lifting the auger, lowering the hole-making device, lifting the auger and then lowering the screen pipe for gas extraction. In order to solve the problems of its complicated process and high-risk factor, the technical parameters of hydraulic punching suitable for broken soft coal seam are determined by combining simulation results with field experiments based on Fluent and Ls-dyna simulation. The results show that the cavitation nozzle with nozzle diameter of 2.8 mm has better coal breaking ability than the common nozzle; the best effect of breaking coal is achieved when the punching time is maintained at 30 min/m, the pump pressure is kept in the range of 12 MPa to 20 MPa and the rotational speed is maintained in the range of 90 r/min to 110 r/min during the hole making period. A total of 136 drill holes were constructed, and the average coal punching volume of 1.07 t/m was calculated, and the coal seam permeability was greatly improved.

       

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