煤矿全永磁电机系统驱动传动关键技术

    Key Technologies for Driving and Transmission of Full Permanent Magnet Motor System in Coal Mine

    • 摘要: 介绍了全永磁式电机驱动传动系统的主要组成及各部分结构、原理、发展现状及趋势;并针对煤矿细分场景进行了驱动传动系统不同搭配,以永磁耦合器为例进行了磁场、温度场、机械、控制等关键技术分析。主要结论如下:盘径500 mm下磁场转矩传递能力与气隙成反比,铜盘厚度最优为6 mm,占空比0.75时传递转矩最大;散热片最高温度为58.67 ℃,温度处于安全范围内;齿轮强度、调速沟槽接触应力等满足应力及材料变形量要求;软启动加速度低于0.25 m/s2。

       

      Abstract: The paper introduces the main components and the structure, principle, development status and trends of full permanent magnet motor drive transmission systems; different drive transmission systems are matched for coal mine subdivision scenarios; the magnetic field, temperature field, machinery, control and other multi-physics fields were analyzed using the permanent magnetic coupling as an example. The main conclusions are as follows: when the disc diameter is 500 mm, the torque transmission capacity of the magnetic field is inversely proportional to the air gap, the optimal copper plate thickness is 6 mm, and the maximum transfer torque is achieved when duty cycle is 0.75; the maximum temperature of the heat sink is 58.67 ℃ and the temperature is within the safe range; the strength of the gear and the contact stress of the speed regulation groove meet the requirements of stress and material deformation; the soft start acceleration is less than 0.25 m/s2.

       

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