基于机器视觉的异物识别系统在输送机保护中的应用

    Application of foreign object recognition system based on machine vision in conveyor protection

    • 摘要: 设计了一种基于机器视觉的异物识别系统,并应用于主运输带式输送机的保护中。使用YOLOv5s作为深度学习模型,将训练完成的模型部署至边缘计算模块中;由工业级本安相机获取实时视频,并传入边缘计算模块中对煤流中的异物进行识别,最终只对外传输识别结果;当检测到的异物危险等级较高时会向协同控制器发送报警信号,由协同控制器对具体的单机控制器下发停机指令;同时将处理后的实时视频和报警信息上传至管控平台显示。基于机器视觉的异物识别提高了当前主运输带式输送机保护的智能性,稳定性和可靠性。

       

      Abstract: This article designs a foreign object recognition system based on machine vision and applies it to the protection of the main transportation belt conveyor. The study uses YOLOv5s as the deep learning model to deploy the trained model to the edge computing module. Real time video is captured by an industrial intrinsic safety camera and transmitted to the edge computing module to identify the foreign matters in the coal flow. Finally, only the recognition results are transmitted externally. When a high level of foreign object danger is detected, an alarm signal will be sent to the collaborative controller, which will issue a shutdown command to the specific single controller. Simultaneously upload the processed real-time video and alarm information to the control platform for display. This design improves the intelligence, stability, and reliability of the protection of the current main conveyor belt conveyor.

       

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