综掘工作面外喷雾喷嘴布置方式数值模拟研究

    Numerical simulation research on arrangement of spray nozzles outside fully mechanized excavation face

    • 摘要: 针对综掘工作面湿式除尘系统截割部外喷雾喷嘴间喷雾连续性差的问题,对喷嘴布置方式进行了数值模拟研究。首先,通过构建气液两相数学模型,推导出雾滴的速度分布与受力状态;然后构建综掘巷道几何模型,基于流体动力学分析软件Fluent对巷道内风雾耦合流场的雾滴状态的数值模拟,研究了喷嘴数量与喷嘴位置对雾滴物理特性的影响。结果表明:喷嘴数变化对小粒径的雾滴在巷道内的分布影响很小,其主要分布在巷道壁面与喷嘴位置附近;随喷嘴数量增加,大粒径雾滴数量明显增多,但各喷嘴的动能减小,扩散距离缩短;喷雾架上端喷嘴间距为80 mm时形成了更均匀、更致密的圆弧状喷雾屏障,喷雾架拐角处喷嘴呈直角状布置雾化均匀性最好,间距为110 mm时有雾滴分布最优。

       

      Abstract: Aiming at the problem of poor spray continuity between the external spray nozzles of the wet dust removal system in the fully mechanized excavation face, the numerical simulation study of the nozzle arrangement was carried out. Firstly, by constructing a gas-liquid two-phase mathematical model, the velocity distribution and force state of the droplets are deduced; then, the geometric model of the fully mechanized tunnel is constructed, and based on the fluid dynamics analysis software Fluent, the state of the droplets in the wind-mist coupled flow field in the tunnel is calculated. Numerical simulations were carried out to study the effects of the number of nozzles and the position of nozzles on the physical properties of the droplets. The results show that the change of the number of nozzles has little effect on the distribution of small particle size droplets in the roadway, which are mainly distributed on the roadway wall and near the nozzle position. With the increase of the number of nozzles, the number of large-diameter droplets increases significantly, but the kinetic energy of each nozzle decreases and the diffusion distance shortens. When the spacing between the nozzles at the upper end of the spray rack is 80 mm, a more uniform and dense arc-shaped spray barrier is formed. The nozzles at the corner of the spray rack are arranged at a right angle for the best atomization uniformity. When the spacing is 110 mm, the distribution of droplets is the best.

       

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