微晶格穹顶拓扑结构锚杆托板吸能特性研究

    Study on energy absorption characteristics of anchor support plate with microlattice dome topology

    • 摘要: 为了解决锚杆托板难以适应围岩冲击作用而出现过载弯折、变形、撕裂等问题,提出了1种用拉伸微晶格填充穹顶实体部分的新概念,将穹顶结构与四面体晶格相结合,得到了1种新型托板−微晶格穹顶结构托板。通过数值模拟软件 Abaqus 设置了3种可3D打印的材料,即Q235钢、ABS塑料、铝合金,在不同材料的基础上赋予托板截面不同的圆形剖面尺寸,即直径为1、2、3 mm,进行有限元对比分析。分析结果表明:不同剖面尺寸下3种材料的承载力和能量吸收的大小顺序为直径3 mm Q235钢>铝合金>ABS塑料,其中Q235钢的承载力约为4.26×105 N,能量吸收约为2.2×105 J,具有高强及高吸能特性;新型托板在材料为Q235钢,剖面直径为3 mm时,承载力最大,吸能效果最强,为此数值模拟的最优结果。

       

      Abstract: In order to solve the problems such as overload bending, deformation and tearing caused by the rock bolt bracket which is difficult to adapt to the impact of surrounding rock, a new concept of filling the solid part of the dome with tensile microlattice was proposed. By combining the dome structure with tetrahedral lattice, a new bracket-microlattice dome structure bracket was obtained. Through the numerical simulation software Abaqus, three kinds of 3D-printable materials, namely Q235 steel, ABS plastic and aluminum alloy, were set, and different circular section sizes were given on the basis of different materials, namely the diameters of 1 mm, 2 mm and 3 mm, for finite element comparative analysis. The results show that the carrying capacity and energy absorption of the three materials under different profile sizes are in the order of 3 mm Q235 steel > aluminum alloy > ABS plastic. The carrying capacity of Q235 steel is about 4.26×105 N, and the energy absorption is about 2.2×105 J, showing high strength and high energy absorption characteristics. When the material of the new bracket is Q235 steel and the section diameter is 3 mm, the bearing capacity is the highest and the energy absorption effect is the strongest, this is the optimal result of numerical simulation.

       

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